Smart Pharma Pack Bottle Line – Fully Automated GMP & FDA‑Compliant Pharmaceutical Packaging

Application:

1. Pharmaceuticals: Ideal for tablets, capsules, caplets, softgels in round bottles—handling small to large formats for OTC, prescription, veterinary, and nutraceutical products; 2. Healthcare & medical: Bottles for supplements, diagnostic kits, vitamins, and healthcare consumables. 3. Food & personal care: Also fits nutraceuticals, small food supplements, cosmetics, and personal care items like syrups or gels. 4. Regulated industries: Where GMP, FDA, serialization, traceability, and automated fault inspection are mandatory.

Kindly Reminder:

We have experienced team of R & D engineers who can customize packaging solutions according to your product characteristics.;

Features:

1.End‑to‑end automation — integrates unscrambler, counter, inserter, capper, sealer, labeler, booklet outserter, cartoner, palletizer, and case packer.

2.High-speed tablet/capsule counting — modular LFM-16C counter handles up to 12,000 pcs/min, accommodates tablets, capsules, softgels in bottles sized Ø20–80 mm × 40–240 mm.

3.Precision labeling — LFLB‑2240 round bottle labeler achieves ±0.5 mm accuracy at speeds up to 400 bpm; flexible height & angle adjustments.

4.Smart QC & inspection — embedded cameras detect broken tablets, debris, shape/size/color deviations; automatic rejection ensures only compliant products proceed.

5. SCADA & Track‑Trace integration — real‑time diagnostics, data logging per 21 CFR Part 11; full serialization, tamper‑evident seals, track‑trace from bottle to case.

6. Compliance‑ready — built to meet GMP, FDA (CFR21), CE, UL, CSA, GAMP, TGA standards.

7. Modular & flexible design — independent machine modules; quick changeovers, compact footprint, adaptable for various products and formats

Application:

1. Pharmaceuticals: Perfect for tablets, capsules, caplets, softgels in round bottles from small to large formats for OTC, prescription, veterinary and nutraceutical products

2. Medicine & health products: Medicine bottle of bottles, glass vials, dropper bottle, pill bottle, nail Polish bottle.

3. Food & personal care) also works well for nutraceuticals, small food supplements, cosmetics, and personal care items such as gels and syrups.

4. Compliance industries: Such as GMP, FDA, serialization, traceability and automatic fault inspection.

Videos:

Workflow:

1.Bottle Unscrambler: Automatically orients and feeds empty bottles onto the conveyor, ensuring smooth and consistent spacing.

2.Desiccant Inserter (optional): Places desiccant pouches or canisters into each bottle to protect product integrity.

3.Tablet/Capsule Counter: High-speed electronic counting system (e.g., LFM-16C) counts and fills tablets, capsules, or softgels into each bottle with precision and minimal dust.

4.Cotton Inserter (optional): Places a cotton coil inside bottles for product stabilization.

5. Cap Elevator & Capper: Automatically sorts and feeds caps; applies and tightly seals the cap onto each bottle using torque-controlled servo motors.

6. Induction Sealing: Applies a foil seal over the bottle mouth via electromagnetic induction, ensuring tamper-evidence and airtight protection.

7. Labeling System: Applies wrap-around or side labels accurately on each bottle, with optional printing of batch/expiry info and anti-counterfeit codes.

8. Leaflet Outserting / Booklet Labeling: Attaches user instruction leaflets/booklets onto bottles or labels, fulfilling compliance requirements.

9. Vision Inspection Station: Inspects for missing caps, improper labels, broken tablets, foreign matter, or filling errors. Non-conforming products are automatically rejected.

10. Cartoning Machine:Automatically erects cartons, inserts labeled bottles (with leaflet if required), and closes cartons via glue or tuck-in mechanisms.

11. Track & Trace / Serialization: Each bottle and carton receives unique serialized codes, which are verified and logged via camera and software systems (21 CFR Part 11 compliant).

12. Case Packing & Palletizing: Grouped cartons are placed into cases, which are labeled, sealed, and stacked onto pallets, ready for logistics and distribution.

Optional:

1. Multi-lane counters for higher throughput

2. 2–4 lane cartoners for batch boxing

3. Print & Apply labelers for cases

4. Robotic palletizer integration

5. SCADA/MES/ERP system connection