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High Accuracy Capsule Tablet Pharmaceutical Bottle Packaging Line

Application:

The capsule filling production line is widely applied in the pharmaceutical, nutraceutical, and healthcare industries for bottling various solid dosage products. It is ideal for hard capsules, softgel capsules, tablets, and chewable supplements, ensuring precise counting and contamination-free filling. Common products include Vitamin C capsules, Fish Oil softgels, Calcium and Zinc tablets.

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We have experienced team of R & D engineers who can customize packaging solutions according to your product characteristics.;
Tel/Whtasapp: +86 18688215960
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This capsule filling production line is compatible with a wide range of bottle types and materials, including round, square, oval, flat, and irregular-shaped bottles made of PET, HDPE, PP, and amber or clear glass. It supports various cap styles, such as screw caps, press-on caps, child-resistant caps, and aluminum foil induction seals, ensuring secure and tamper-evident closure.

Machine Details:
Working Process

 
1. Bottle Unscrambler
 
2. Filling Machine
 
3. Desiccant Filling
 
4. Sponge Filing
 
5. Cap Feeder
 
6. Capping
 
7. Cap Sealer
 
8. Labeling
Key Component




 
Specification
 
Automatic Bottle Unscrambler
Bottle size range 15-300 ml
Power 0.50 KW
Air pressure/supply 0.5 MPa / 0.2 m³/h 
Dimensions (L×W×H) 1006×1506×1200 mm
Weight 260 kg
Bottle diameter range 30-85 mm
Output up to 260 bottles/min
Power consumption 3.4 KW
Compressed air 3.5 cfm (≈ 100 L/min)
8-Channel Capsule Counting Machine
Output / Bottles per min up to 50 bottles/min 
Counting Accuracy / Precision > 99.80 % 
Power / Voltage 0.6 kW, 380 / 220 V, 50 Hz Richpacking
Net Weight 360 kg 
Capacity 10–30 bottles/min 
Counting range 1–999 grains 
Tablet / Capsule size Tablet: 3–22 mm, Capsule: 00–5 
Air pressure & consumption 0.4–0.6 MPa, ~120 L/min 
Overall size 1800*1300*1600 mm
Desiccant Bag Dispenser
Insertion Speed 60-150 bottles/min (depending on model & sachet size)
Sachet Type Single strip or continuous roll, paper/film sachets
Sachet Size Range Length 20-60 mm; Width 15-30 mm (customizable)
Bottle Size Range Diameter 30-120 mm; Height up to 250 mm
Cutting & Feeding Automatic sachet cutting, positioning, and inserting
Insertion Accuracy ≥ 99.8%
Control System PLC with touch screen operation
Power Supply AC 220 V, 50/60 Hz, 1.0 kW
Air Requirement 0.4-0.6 MPa, ~100 L/min
Machine Weight 300-400 kg
Metal Detector
Metal detection tunnel size 200 mm (W) × 150 mm (H)
Continuous weighing range 6-600 g
Weighing accuracy ±0.3 g
Max throughput 120 containers/min 
Detection sensitivity (no product) Fe ≥ 0.8 mm, Non-Fe ≥ 1.0 mm, SS ≥ 1.2 mm 
Checkweigher range 20-5,000 g
Accuracy ±0.02 g 
Max product width/height up to 290 mm width, 5-280 mm height 
Weight detector
Weighing Range 1 g - 6,000 g
Accuracy ±0.2 - ±0.5 g (depending on product & speed)
Max Throughput 100 - 400 pcs/min
Conveyor Speed 2 - 60 m/min, adjustable
Conveyor Width 50 - 600 mm (customizable)
Resolution 0.01 g / 0.1 g / 0.5 g (optional)
Reject Mechanism Air blast, pusher, drop gate, or swing arm
Power Supply AC 220 V, 50/60 Hz
Air Requirement 0.5 - 0.7 MPa (for reject device)
Machine Dimensions Approx 1200 × 710 × 750 mm
Sponge dispenser
Insertion speed e.g. 100-200 bottles/min
Insertion accuracy e.g. ±1 mm or better
Bottle neck/mouth diameter range customizable, e.g. 15–50 mm
Power & pneumatic e.g. 220 V / 50 Hz, air 0.4–0.6 MPa
Aluminum foil sealing machine
Model LD-ZS(Double Heads Aluminum Foil Sealing) LF-LB-2000(Single Heads Aluminum Foil Sealing)
Applicable bottle diameter Φ10-200mm (Could be customized) Φ10-200mm (Could be customized)
Applicable bottle height H:40-300mm (Could be customized) H:40-300mm (Could be customized)
Speed 0-30 bottles/min 0-10 bottles/min
Bottle material Glass, ceramics, plastics, metals Glass, ceramics, plastics, metals
Voltage 220V,50HZ 220V,50HZ
Power 1500W 1200W
Dimension 1500*800*1750mm 1200*600*1550mm
Bottom Inkjet Coding Machine
Printing speed 1024 seconds(5*7)
Power 220V/50HZ,150VA
Printing direction Positive sequence/reverse order/reverse/reverse
Printing distance The nozzle and the object to be sprayed are kept within 3cm
Store information The system can store 1000 print information
Ink consumption 70 million words per print
Machine weight 48kg
Automatic Labeling Machine
Model LFT-LG-100(Low speed labeling) LFT-GS-100(High speed labeling)
Label length 20mm~300mm 20mm~300mm
Label width/height 20mm~200mm(can be customized) 20mm~200mm(can be customized)
Bottle width 30-150mm(can be customized) 30-150mm(can be customized)
Roll Label outer diameter 300mm 300mm
Roll Label inner diameter 76mm 76mm
Accuracy ±1mm ±1mm
Label speed 40-100pcs/min 60-120pcs/min
Conveyor speed 5~25m/min 15~20m/min
Suitable label type Adhesive sticker label(transparent label need customized) Adhesive sticker label(transparent label need customized)
Working air pressure 0.4-0.6Mpa 0.4-0.6Mpa
Voltage 220V can be customized 4KW 220V can be customized 4KW
Weight 350KG 450KG
Overall dimension 3000mm×1450mm×1950mm 3050mm×1550mm×1950mm
Features:
Machine Image Benefits
Full Process Automation for Higher Efficiency

The entire bottling process — from sorting to sealing — is fully automated, greatly reducing manual labor and production cost. Each module is seamlessly linked, ensuring continuous, stable operation with minimal downtime and increased output efficiency.
Automatic Bottle Sorting and Directional Conveying

The intelligent unscrambler automatically arranges and orients empty bottles before feeding them onto the line. It replaces manual bottle placement, achieving smooth, orderly conveying and consistent flow at high production speed.
Precise Counting and Fast Filling System

The 8-channel electronic counting machine allows capsule quantities to be set directly through the touchscreen interface. It guarantees accurate, synchronized counting and rapid filling of each bottle, preventing miscounts or product loss.
Smart Insertion and Multi-Function Capping Section

The line integrates automatic aluminum foil inserting, cap feeding, pressing, and screwing in one station. The 4-wheel capping machine ensures uniform torque and secure sealing, providing both efficiency and reliability for diverse bottle types.
Metal Detection, Checkweighing, and Induction Sealing

Advanced sensors detect metal contaminants and verify correct weight before sealing. The induction sealer ensures airtight, tamper-evident closure with aluminum foil, maintaining product safety and extended shelf life.
Labeling and Traceability Coding System

The bottom inkjet printer marks production dates, batch numbers, or barcodes clearly, followed by a high-speed labeling unit that applies wrap-around or dual-side labels. Optional vision inspection guarantees accurate labeling and a professional final presentation.
Learn More:
 
1.If you need more pharma packaging line for your product , read our-- Pharma Packaging Machine
 
2.If you still have doubts about Landpack Machinery, read our why choose Landpack
 
3.Regarding the certificate of the machine, you can read certificate

 
4.Guidance for first time to buy Filling Machine/ Packing Machine, you could read this one
After receiving your inquiry,We will send you the quotation as soon as possible.
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